Allison transmission manual pdf

 

Franklin Martinez. Use M10 x 1. This manual provides troubleshooting information for the 3000 and 4000 Product Families Transmissions. A BRIEF DESCRIPTION OF THE ALLISON 1000 AND 2000. Adobe Acrobat Document 3. 09. Manuals and User Guides for Allison Transmission AT 545. Using Upshift and Downshift Arrow Buttons. Box 894, Speed Code PF06 P. View online or download Allison transmission 2200 HS Service Manual. 67. Allison Genuine Parts™ are engineered specifically for your Allison Automatic, using state-of-the-art technology unique to our company. 25. The purpose of this manual is to describe the process and requirements of suppliers doing business with Allison Transmission. transmissions, Allison Transmission continues its ongoing improvement initiative with the introduction of new prognostic features for Model Year ’09 Allison 3000 and 4000 Series models, available July 2008. [PDF] 13Mb Download Allison Transmission - Shift Selector - Operator and Diagnostic Trouble Apr 14, 2019 · PARTS MANUAL NAME (Allison Models) PDF Format. Series. In the event of OVERHEATING, DECREASE USE OF THE HYDRAULIC RETARDER; USE THE SERVICE BRAKES. This manual contains the following Warnings —. • Allison Transmission PDF Service Manuals. Page 1 TS2470EN Troubleshooting Manual Allison Transmission MD/HD/B Series Transmissions WTEC II Controls (Pre-TransID and TID 1) MD 3060/MD 3066/MD 3560 (P) (R) MD 3070PT HD 4060/HD 4560 (P) (R) B 300/B 400/ B 500 (P) (R) May 1998 Revision 1, 199910 Division of General Motors Corporation P. Allison Transmission 30004000 series fault code list – download PDF manual. Heavy-duty automatic transmission with parking pawl. FLYWHEEL HOUSING PILOT PLATE Make from M -10 x 38 mm (1. CLICK HERE TO Allison Transmission 3000/4000 series fault code list – download PDF manual. com Allison Transmission (NYSE: ALSN) is a leading designer and manufacturer of vehicle propulsion solutions for commercial and defense vehicles, the largest global manufacturer of medium- and heavy-duty fully automatic transmissions, and a leader in electrified propulsion systems that Improve the Way the World Works. The cooler ports and the main line pressure tap are. We have 1 Allison Transmission B 400 manual available for free PDF download: Operator's Manual Allison Transmission B 400 Operator's Manual (162 pages) 5th and 6th Generation Controls We have 1 Allison MD 3560 manual available for free PDF download: Troubleshooting Manual Allison MD 3560 Troubleshooting Manual (397 pages) MD Series; HD Series; B Series WTEC II Controls (Pre-TransID and TID 1) Allison Transmission service manual. Allison AT500 and AT1500 Service Manual. The output flange/yoke retaining bolt is also non-metric. 11. This catalog serves as an essential resource for technicians, parts managers, and vehicle owners seeking to identify and Operator's Manuals. Non-genuine manufacturers attempt to reverse-engineer Allison parts — meaning they are designed without our standards Included in the Allison On-Highway Transmission family are the 3000 MH and 4000 MH Series transmissions. Jun 6, 2024 · This manual is a mechanic’s reference for maintaining, removing, or installing 3000 and 4000 Product Family transmissions with Allison 4th Generation Controls. This professional technical manual contains service, maintenance, and troubleshooting information for your ALLISON TRANSMISSION 1000 & 2000 SERIES GEARBOX. Pilot Tool for Installation (AT 500, AT 1500) • Tighten the flexplate nuts (AT 543) to 34–40 lb ft (46–54 N·m). View online or download Allison transmission 4750 OFS Operator's Manual. pdf), Text File (. ALLISON TRANSMISSION REGIONAL OFFICES EASTERN REGION WESTERN REGION 19 Oaklynn Drive 39465 Paseo Padre Parkway P. Allison Genuine Parts™. With more uptime, smoother Series. 1 of 31. Manual and automated manual transmissions have to launch at very low engine rpm in order to prevent damage to the clutch. #0618,Rev. Typical AT, MT, HT Shift Selector Positions. No one makes Allison parts, like Allison Transmission. Allison Transmission’s 8000 Series™ is designed to match the most severe operating conditions and provides superior durability and productivity in oil field pumping, fracturing, off-highway trucks and winch units used on derricks and cranes. • Allison Transmission 1000 and 2000 Series Fault Codes List. Operating down Steep Grades (Rear-Discharge Mixer) Using 2 Nd Reverse (4700/4800 Only) Selecting Range and Shift Schedules. We have 3 Allison Transmission 4000 MH Series manuals available for free PDF download: Operator's Manual, Owner's Manual. ALLISON TRANSMISSION 1000 & 2000 SERIES GEARBOX manual is guaranteed to be fully useful to save your precious time. This permits a front output as well as a rear output. Allison Manual - Free download as PDF File (. Allison HD4060 Service Manual PDF. The service procedures recommended by Allison Transmission and described in this manual are effective methods for performing troubleshooting operations. with this manual. Integrated Diagnostics: Allison DOC® (Diagnostic Optimized Connection) is a Windows-based diagnostic tool that allows users to troubleshoot and service Allison electronically controlled commercial transmissions and transmission control systems. We have 1 Allison MD 3070PT manual available for free PDF download: Troubleshooting Manual Allison MD 3070PT Troubleshooting Manual (397 pages) MD Series; HD Series; B Series WTEC II Controls (Pre-TransID and TID 1) 3K Service Manual 4th Gen SM4013EN 200906 - Free ebook download as PDF File (. pdf. Download to read offline. -5. • Allison Transmission 3000/4000 series fault Code List. Allison Series 1000/2000/2400 transmissions are designed and manufactured to metric standards, and metric tools are required for service. This Allison Transmission 1000/2000/3000/4000 Product Families service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. WTECII control unit pdf manual download. 2016 Annual Report. without written permission of Automatic Transmission Service Group. All features of the transmission and the vehicle involved in installation procedures are discussed. Towing or Pushing. Allison transmission 2500 PTS Automatic Pdf User Manuals. Hareket Trusts Allison to Get the Job Done Allison Specialty Series™ transmissions are built for the toughest jobs. Refer to the latest revision of Service Tips #1099 for convenient kit and fluid information. Automotive. 16. This manual will help you understand shift selector readouts and enjoy long operation of your Allison Automatic . 5 in. By utilizing this manual, technicians can effectively By consulting this catalog, customers can ensure that their transmissions are serviced with genuine components, maximizing the longevity and performance of their Allison-equipped vehicles. Hydraulic retarders are available on some models of the AT 500, MT 600, and HT 700 Series transmissions. The output flange/yoke retaining bolt is also. When your customers are depending on you to be there on time every time, choose Allison and the 3414 Regional Haul Series™ automatic transmission. Proper service and repair is important to the safe and reliable operation of the equipment. Refer to Mechanic’s Tips (MT3004EN), latest version, for location of the main filter and the filter change procedure. 2016 Interactive Annual Report. Make sure the engine is at low idle rpm. allison 2020 Annual Report. This document provides an overview of the Allison 1000/2000 series transmissions. View online or download Allison transmission 3000 HS Operator's Manual. We have 3 Allison Transmission AT 545 manuals available for free PDF download: Service Manual, Manual, Operator's Manual. ) Bolt TAPER Screwdriver slot to aid removal V03008 Figure 5–1. Symptom Resolution can be found in the appropriate Troubleshooting manual located on ePubs here. View online or download Allison transmission 3500 RDS Operator's Manual. The cooler ports and the main line pressure tap are the only non-metric fittings on the transmission case. Using Keypad Push Button Shift Selector to Select Range. This means less torque, which is why they have very deep 1st gear ratios to help them overcome their clutch limitations. No matter what you’re hauling, every stop is important. Allison 200 300 Series Parts Catalog (TC TCA TCRD TCO TCOA TCORD) Download. Allison Transmission ALLISON 4TH GENERATION CONTROLS VOCATIONAL MODELS 4000 EVS 4000 HS 4000 MH 4000 RDS 4000 SP 4000 TRV 4000 PRODUCT FAMILIES SERVICE MANUAL #2016,Rev. Service. Each transmission is identified by a model designation, group numbers, and serial number. The operator controls the application of the clutches by moving the directional control lever and range control lever. Allison MD 3060 Transmission System Pdf User Manuals. case. Allison transmission 2200 HS Pdf User Manuals. 2015 Annual Report. Download now. Allison 3321 3331 3531 3630 Parts Catalog for Powershift Models. pdf - Free download as PDF File (. A BRIEF DESCRIPTION OF THE ALLISON 1000 AND 2000 PRODUCT FAMILY TRANSMISSIONS. Allison Automatics. Service Literature. Allison HD4060 Service Manual. This information is included on the transmission identification tag located on the right rear side of the transmission case, as shown in Figure 3. Allison HD4060 Transmission Operator Manual. Diagnostics The Transmission Control Module (TCM) of your Allison Automatic monitors the transmission’s electronic controls; and when a problem Allison requires all 3000 and 4000 Product Family transmissions to have the main filter (not the lube filter or fluid) changed after the first 5000 mile (8000 km) or 200 hours of operation, whichever comes first. com vehicle manufacturer and/or body builder before servicing the Allison transmission in that vehicle. Allison Transmission HT, HTB, CLT, CLBT 700 Series Service Manual PDF. Take time to review the Table of Contents and the manual. 2015 Interactive Annual Report. See full list on allisontransmission. Allison requires all 3000 and 4000 Product Family transmissions to have the main filter (not the lube filter or fluid) changed after the first 5000 mile (8000 km) or 200 hours of operation, whichever comes first. - Planetary gear sets and five clutch packs provide the gear ratios and shifting. View online or download Allison transmission 2500 PTS Automatic Service Manual. Retarder Indicator. We have 3 Allison Transmission 3000 manuals available for free PDF download: Operator's Manual, Mechanic's Tips. If the proper bolt is not used, the PTO bolt holes may be damaged. Selecting Range. Operator's Manuals. year kit o/h kit kit kit seal kit kits - 640-643 (1) 1 - k2100 k2100-ls kits - 650-653 (2) 1 - k2100a k2100a-ls kits - 644 - ph1,2 1 - k2100b k2100b-ls kits - 654 - ph1,2 1 - k2100d k2100d-ls Page 37: Installing Transmission Mounting Components. Allison Series 1000/2000/2400 transmissions are. 396. Designed for light commercial vehicles in both on-highway and public transport applications, Allison Transmission’s 1000 Series™ and 2000 Series™ are built for reliable, productive and fuel efficient operation. -2. Manuals SM4013EN and SM4014EN, plus Parts Catalogs PC2150EN and PC2456EN may be used in conjunction. This manual and Allison engineering design records detail customer-specific requirements referenced in ISO-9001/IATF16949. 2019 Annual Report. F. Allison Transmission Distributors. This manual serves as an invaluable resource for 3414 Regional Haul Series™. Allison. Allison transmission 2500 RDS Pdf User Manuals. Allison transmission 3200 SP Pdf User Manuals. 394. Owner Assistance. Newspaper. 55. The information presented will help the mechanic maintain, remove, or install the Allison Transmission - Free download as PDF File (. Range Selection - at 500 Series and at 1500 Series with a Second Neutral (Park) 12. Put the transmission in P (Park). allison hd4060 mechanics tips Operating Instructions. B October,2018 Page2of3 MajorServicePublications Product PublicationType PublicationNumber 3000/4000(5thGen) (InternationalModels) Operator’sManual(French) OM7161FR_201509 Manuals and User Guides for Allison Transmission 4000 MH Series. Neutral Indicator for PTO and PTO Enable. Input/Output Ratings. It is the manual used in the local service repair shop. WARNING: For vehicles containing 1000 and 2000 Product Families transmissions, follow this procedure each time the operator’s station will be unoccupied with the engine running. Manuals and User Guides for Allison Transmission 3000. Beginning at the start of production for the 2000 model year, General Motors introduced two new Allison automatic transmissions referred to as the 1000 Series and the 2000 Series, for light duty (8600-19850 GVW) In the event of OVERHEATING, DECREASE USE OF THE HYDRAULIC RETARDER; USE THE SERVICE BRAKES. The Technicians’ Guide is intended to provide additional guidance with the inspection and analysis of transmission parts. 2400. Revision History. To help avoid personal injury and/or property damage: Use at least 5 bolts to support the transmission. Built on years of reliable performance and customer inspired innovation, the 3414 RHS lets you deliver with We would like to show you a description here but the site won’t allow us. OPERATOR’S MANUAL 3000 and 4000 Series Allison 5th and 6th Generation Controls Operator's Manuals. We have 3 Allison Transmission AT 542NFE manuals available for free PDF download: Service Manual, Manual, Operator's Manual. 2017 Annual Report. O. Allison transmission 3000 HS Pdf User Manuals. View online or download Allison MD 3060 Transmission System Troubleshooting Manual. PRODUCT FAMILIES TRANSMISSIONS. Allison 4000 Series Transmission Parts Catalog Manual (PC2456EN)- 1126 Pages. Specifications and Data Chart. The OLS allows the operator to obtain an indication of the fluid level from the full-function shift selector. C January,2017 Page2of3 MajorServicePublications Product PublicationType PublicationNumber 3000/4000 TroubleshootingManual(5th Gen)(English) Operating Instructions. 2 KB. vehicle manufacturer and/or body builder before servicing the Allison transmission in that vehicle. The Allison Transmission 5000, 6000, 8000, 9000 Series Off-Highway Transmissions CEC2 Troubleshooting Manual is an essential resource for technicians and maintenance personnel, equipping them with the necessary knowledge and instructions to diagnose and resolve transmission issues. The 1000 and 2000 Product Family transmissions are fully automatic, torque-converter driven, electronically controlled transmissions best suited for light–medium duty, on-highway applications. ALLISON AUTOMATIC TRANSMISSION HT 700 SERIES PARTS CATALOG MODELS COVERED On the first page(s) of each section of this catalog, the Allison HT 700 Series transmission models covered in that particular section are listed in numerical sequence by Transmission Assembly Part Number (A/N). The Allison Transmission HT, HTB, CLT, CLBT 700 Series Service Manual is an essential resource for technicians and maintenance personnel, equipping them with the necessary knowledge and instructions to service and repair these transmissions. Each section covers a specific component or system with detailed illustrations. Model Year ’09 prognostics monitor various operating parameters to determine and alert you when a specific maintenance function is Operating Instructions. 42. 6 MB. txt) or read online for free. This handbook is a mechanic’s reference for maintaining, removing, or installing the 3000 and 4000 Product Families on-highway transmission with a WTEC III control system. 5 bolts with 19–25 mm ( 3⁄4 –1 inch) thread engagement. Allison Transmission service outlet for the currently applicable publication. We have 2 Allison Transmission 3000 EVS manuals available for free PDF download: Operator's Manual Allison Transmission 3000 EVS Operator's Manual (162 pages) 5th and 6th Generation Controls Owner Assistance. 74. Also for: Wteciii. Box 400 Suite 2400 Columbus, NJ 08022-0400 Fremont, CA 94538 609-298-2541 510-498-5208 CENTRAL REGION CANADIAN REGION P. This includes all text illustrations, tables and charts. 2014 Annual Report. This document provides a list of fault codes for Allison Transmission 3000 and 4000 series transmissions with electronic controls. Advertisement. allison mt/b 640, 643, 644, 647, 650, 653, 654 rebuilder kits 21 bolt pan deluxe master less steels overhaul gasket & description qty. Language: English Format: PDF Pages: 652. Allison HD4060 Service Manual PDF - Free download as PDF File (. May 17, 2019 · SM1241EN. The AT 500 retarder and the MT 643R input retarder are located between the torque converter and the transmission gearing. . 2018 Annual Report. Table 4 is given only as a general guide for fluid and filter change intervals for MD 3000/B 300/B 400 Series transmissions. metric tools are required for service. Adobe Acrobat Document 520. The transmissions described in this handbook include the WTEC III control system, a torque converter with lockup and torsion damper, and three planetary gear sets. ECU’s (TCM’s) Power Failure Troubleshooting Guide. Applicable Vocations. light-medium duty, on-highway applications. Box 894 Indianapolis, Indiana 46206-0894 Printed in Nov 24, 2022 · R. Allison 1200 1400 2000 Parts Catalog for Powershift Models. Bring the vehicle to a complete stop using the service brake. Users are guaranteed to find each printed manual’s An oil level sensor (OLS) is standard on Allison 4th Generation 3000 and 4000 Product Families transmissions through six-speed, and optional on 4700 OFS/SP, 4800 SP, not available on 3700 SP. Rocking out. The 1000 and 2000 Product Families transmissions are fully automatic, torque-converter driven, electronically controlled transmissions best suited for. 3K Service Manual 4th Gen SM4013EN 200906. Complete professional technical service and repair manual written for your Allison transmission at 545 . WTEC III controls were optional on the 3000 and 4000 Product Families on-highway transmission units built in 1997, but became standard on units built starting in 1998. By utilizing this manual, technicians can effectively diagnose and address transmission issues, ensuring In the event of OVERHEATING, DECREASE USE OF THE HYDRAULIC RETARDER; USE THE SERVICE BRAKES. Allison Transmission AUTOMATIC MODELS AT 540, AT 542 (N) (R) (NFE), AT 543, AT 545 (N) (R), AT 1542P, AT 1545P (N) FEBRUARY 1996 Revision 1, 1999 April Division of Allison HD4060 to B500 Transmission Service Manual - Free download as PDF File (. 0. Range Selection - MT 650; MT (B) 653DR. View online or download Allison transmission 2500 RDS Service Manual. Scribd is the world's largest social reading and publishing site. Driving on Snow or Ice. The Allison Transmission AT540, 543, 545 Parts Catalog is a comprehensive reference guide that provides detailed information about genuine parts available for Allison transmissions within the AT540, 543, and 545 series. Additional copies of this publication may be purchased from authorized Allison Transmission service outlets. May 20, 2019 · PDF to Flipbook. 395. txt) or read book online for free. (SM2457EN) when inspecting parts to determine their serviceability and reuse. View and Download Allison Transmission WTECII troubleshooting manual online. allisontransmission. Look in your telephone directory under the heading of Transmissions—Truck, Tractor, etc. This guide should be used by technicians who overhaul Allison 4000/B 500 automatic transmissions in conjunction with the 4000/B 500 Service Manual. All models of the CRT 7000 Series are equipped with a transfer case (dropbox) which places the transmission output on a lower level than the input. Allison Transmission’s 4000 Series™ is designed to make heavy-duty vehicles operate smoothly and efficiently. O. Range Selection - HT 750CR, HT 754CR, MT (B) 654CR. Topics include Power Take-Off (PTO) operation, shift selectors, prognostics, diagnostics, care and maintenance and even driving tips. Allison’s 4000 Series is built for productivity and reliability to deliver both performance and fuel efficiency. These transmissions may also contain an integral retarder (the Allison Transmission 3000/4000 series fault code list - download PDF manual See also: Allison Transmission PDF Service Manuals Allison Transmission Fault Codes PDF manuals Title File Size Download Links Allison 3000-4000 Series Troubleshooting Manual. Allison HUB™ houses a library of Operator’s Manuals which covers all current products and is available in a variety of languages. Allison Transmission 3000 Series. Page 64: Allison Transmission Regional Offices. the only non-metric fittings on the transmission. May 17, 2019 · 5 likes • 7,747 views. 64. designed and manufactured to metric standards, and. Transmission Nameplate. Sep 22, 2013 · vehicle manufacturer and/or body builder before servicing the Allison transmission in that vehicle. It describes the key features and components including: - Five speeds forward with overdrive fifth gear, plus reverse and neutral controlled electronically through six solenoids. Manuals and User Guides for Allison Transmission AT 542NFE. Service Manual. Allison transmission 4750 OFS Pdf User Manuals. Table 5 is given only as a general guide for fluid and filter change intervals for HD 4000/B 500 torque at the required launch rpm and torque multiplication of the Allison torque converter. View online or download Allison transmission 3200 SP Operator's Manual. This is the same type of service manual your local dealer will use when doing a repair. As a supplier to Allison Transmission, your commitment to meeting these requirements is vital to the transmission fluid levels, read diagnostic codes and prognostic information . The Allison Transmission 1000 and 2000 Product Families Troubleshooting Manual is a comprehensive guide that provides technicians with detailed information and troubleshooting procedures for diagnosing and resolving issues related to the Allison 1000 and 2000 series transmissions. 22. Genuine Parts. When Hareket, a heavy lifting and project transportation company, needed a transmission with the power, reliability and durability to haul loads up to 480 tons, they chose an Allison. Allison transmission 3500 RDS Pdf User Manuals. Allison Transmission - https://www. Allison Transmission (NYSE: ALSN) is a leading designer and manufacturer of vehicle propulsion solutions for commercial and defense vehicles, the largest global manufacturer of medium- and heavy-duty fully automatic transmissions, and a leader in electrified propulsion systems that Improve the Way the World Works. Download. 1000 and 2200 Models—These transmission models are best suited. Allison Transmission 5000-6000 Series Parts Catalog 8000 Series™. pdf) or view presentation slides online. non-metric. vw gi zp pr zh yd xh or qs yu